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User Manual
Input
file
Shim
Stack
Valve Geom
Aux Components
Reservoir Pres
Response
Output file
Bump Velocity
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Reservoir
Pressurization System
Reservoir
Pressurization inputs are on the "Plots" or "Res"
tab of ReStackor spreadsheets.
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Bump
Height: Max stroke depth and shaft speed for ReStackor calculations of
the combined base and mid-valve damping force
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Oil:
Oil viscosity, density and temperature used in calculations
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ICS,
Bladder, Fork: Parameters describing the configuration of
reservoir pressurization systems in ReStakcor calculations.
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Bump
Height:
When
you click on the "MV_Analysis" macro button ReStackor runs a
set of calculations to determine the combined damping force of the
base valve and mid-valve. Those calculations are run up to the shaft
velocity specified by Rod Speed and up to the stroke depth specified
by L.stroke.
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L.stroke
[=] Bladders, ICS systems and the gas pressure in open chamber forks
all depend on stroke depth. ReStackor calculations start with the
suspension at full extension and integrate over the stroke up to the stroke depth specified by Lstroke. Lstroke specifies the actual shaft
stroke of the shock, not the wheel
stroke.
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Rod
Speed [=] Maximum suspension velocity. ReStackor
computes the combined compression damping force of base valves (BVc) and mid-valves
(MVc) up to
the shaft speed specified by Rod Speed.
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Oil
Properties:
Oil properties used for all calculations in the spreadsheet.
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Toil
[=] Shock absorber oil temperature in degrees Fahrenheit. Temperature effects on viscosity are
evaluated in ReStackor using the Andrade
relationship along with companion relationships for the oil density
change with temperature.
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cSt40c
[=] Oil kinematic viscosity in centistokes at 40 centigrade [cSt@40C].
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cSt100c
[=] Oil kinematic viscosity in centistokes at 100 centigrade [cSt@100C].
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Density
[=] Oil specific gravity or density in g/cc
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T.den
[=] Reference temperature of oil density spec, usually at 15 or 20 deg
C. The
specific gravity of suspension fluids range from 0.80 to 0.95 with
synthetic fluids at the higher end.
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Reservoir
Pressurization Systems
Gas pressurized bladders
and Inner Changer Spring (ICS) systems
are used in forks and shocks to suppress cavitation by pressurizing the
shock chambers.
Open chamber forks also use the gas pressure to augment spring force for bottoming
control. The frames below define the ReStackor inputs for each system.
ReStackor
models gas pressurized bladders and ICS systems in forks and shocks.
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ICS
Configuration:
The
ICS inputs specify the spring stiffness, float and piston
diameter. To run an ICS configuration all of
the bladder inputs must be set to zero.
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Kics
[=] Stiffness of ICS spring; [ kg/mm].
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Ncoil
[=] Number of coils in the ICS spring. ReStackor uses the
number of coils and wire diameter to determine the spring coil bind
travel limit. Push the piston beyond that point
and it is going to crack. The fraction of ICS stroke
used is reported in the ReStackor output as Nics.
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Dwire
[=] Wire diameter of ICS spring; [mm].
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FLTics
[=] ICS spring float at full suspension extension; [mm]. This
parameter specifies the ICS piston motion necessary to engage
the ICS spring. Negative float specifies spring preload.
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Lics
[=] ICS chamber length; [mm]. To specify and open chamber ICS Lics
must be set to zero.
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Dics
[=] ICS piston diameter; [mm].
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ID.ics
[=] Shaft hole diameter in ICS piston; [mm]. For a typical
configuration the base valve support shaft passes through the
ICS piston. This parameter specifics the shaft diameter and is used to
determine the pressurized face area of the ICS piston.
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Pzero
[=] Pzero in the Fork section defines the initial ICS chamber pressure
at full extension of the suspension; [psig].
Closed
chamber ICS: (Lics= chamber length) The ICS spring length plus float
define the Lics chamber length. The initial gas pressure at full extension
is set by the Pzero input in the Fork section. The ICS gas pressure
increases
as the piston compresses through the stroke. In a closed chamber ICS the
gas pressure is unaffected by the fork chamber pressure.
Open
chamber ICS: (Lics= 0) For
an open chamber ICS vented to the fork gas chamber the
values
of Pzero, Loil and Ltravel defined in the Fork section determine the ICS
gas pressure as a function of stroke position. The combined fork gas
pressure plus ICS spring force define forces acting on the ICS piston.
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Bladder
Configuration: Specifies the reservoir bladder configuration used in a fork or shock. To run a bladder configuration all of the Fork and ICS
inputs must be
zero.
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P0.blad
[=] Initial bladder pressure at full suspension extension; [psig].
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L.blad
[=] Bladder length; [mm].
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OD.blad
[=] Outside diameter of bladder; [mm].
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ID.blad
[=] Normally zero. For a fork, the bladder may have the base
valve support shaft running through the bladder. ID.blad is the diameter
of the shaft for use in computing the gas volume in the bladder; [mm].
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Oil
Level Open
Chamber Fork
The
"Fork" input block defines the initial bleed pressure and oil height
with the fork at full extension. To run an open chamber fork all ICS and Bladder inputs must be
zero.
The value of P.zero specifies the initial pressure at full extension
for both open and closed chamber forks.
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Pzero
[=] Initial bleed pressure of fork at full suspension extension; [psig].
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Loil
[=] Oil height in fork measured from top of fork tube with the fork fully
compressed; [in].
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Ltravel
[=] Length of fork travel; [in].
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